Top 10 Battery Test Equipment Brands: Comparison and Selection Guide
Like humans, everything in the electrical and electronics world needs a power supply to perform its dedicated function. Incoming power might come from renewable or non-renewable energy sources which might not be available on-site all the time but what if a portable power supply is used to ensure continuous supply?
Here’s where a battery comes in to deal with the power problem and provide a robust solution. Whether a battery is used as a primary source or as a backup, its durability and endurance must be ensured. Although companies are developing innovative battery solutions, battery testing equipment is always necessary to prevent unforeseen circumstances that may lead to critical situations, such as premature battery discharge.
Many companies have designed systems to monitor various parameters related with battery’s health but it is important that one chooses quality products which would be a good fit for one’s specific system. This blog will cover the top 10 battery testing equipment OEMs and insights into their products. This article will also act as a selection guide to enable the user to select the robust and effective battery testing equipment solution for their systems.
Sinexcel-RE is a leading battery testing equipment manufacturer which offers highly precise and reliable solutions, incorporating cutting-edge technology to cater diverse applications such as small-scale battery testing, renewable energy storage testing and EV’s battery health analysis. The battery testing solutions designed by Sinexcel-RE offer remarkable voltage accuracy, with a precision of up to ±0.02% F.S., current accuracy of up to ±0.05% F.S., fast response time as low as 1ms and regenerative discharge technology with 96% efficiency. Sinexcel-RE battery testing system has multi channel configuration which helps in high current testing of up to 6400A for large scale applications and testing multiple batteries at a time. Sinexcel-RE provides a variety of battery tests which enable users to perform a complete battery health analysis. These critical battery tests include:
- Static and dynamic SOC analysis
- CC, CV, CP and DCIR testing
- Cycle Analysis test
- Battery capacity test
- Multi electrode battery test
- Overcharge and discharge test
- Magnification test
- Thermal characterization test
- EV drive simulations
Sinexcel-RE offers Distributed solutions, All-in-one programme, and Central Control Cabinet each having its own benefits in terms of efficiency, space optimization, enhanced monitoring, and cost saving. Apart from these innovative designs, Sinexcel-RE enables users to get customized battery testing equipment based on their requirements.
Neware is considered a pioneer in the battery testing equipment industry which is offering innovative and precise solutions for various applications including consumer electronics, automotive batteries and energy storage systems. Its widely acclaimed battery testing equipment series include the BTS 4000 and BTS 9000 series. Neware battery testing equipment support a wide voltage range of 50mV-150V and current rating of 200A. This makes its products suitable for both small scale and large scale testing. The Neware battery testing equipment has various test modes to test and analyze the battery health such as constant current mode (CC), constant voltage mode (CV), constant power mode (CP), DCIR, cycle testing and capacity testing. As an old player in the battery testing equipment market, Neware always designs robust and reliable systems, incorporating new technology and meeting the modern battery testing requirements.
Cadex Electronics is a reliable name for battery testing solutions. Its battery testing solutions including the C700 and C800 series are specially designed for industries such as healthcare, telecommunication and consumer electronics. The Cadex Electronics battery testing system supports voltage range of 1.2V-45V and current rating of 20A. Hence, it can be used for small to medium scale applications. Cadex Electronics battery testing system can be used to test lithium-ion battery, nickel based battery and lead acid battery. Users can obtain customized battery testing equipment based on their specific needs. The Cadex Electronics C700 and C800 battery testing equipment series have various test modes to test and analyze the battery health such as constant current mode (CC), constant voltage mode (CV), constant power mode (CP), DCIR, cycle testing, capacity testing and load simulations. Safety features are also embedded to avoid any critical situation and equipment failure. Hence, Cadex Electronics incorporates all the features necessary for small to medium scale applications, ensuring adaptability and reliability.
Chroma ATE provides innovative battery testing solutions which are designed for medium to large scale applications. Chroma ATE battery testing solutions are preferable for EVs, renewable energy storage systems, consumer electronics and aerospace industry. Widely acclaimed Chroma ATE battery tester series include 17010 series, 17020 series, 17041 series and 8610 series. Chroma ATE battery tester solutions support voltage range of 2V to 1700V and current rating of 4800A. Chroma ATE provides a variety of battery tests which enable users to perform a complete battery health analysis including constant current mode (CC), constant voltage mode (CV), constant power mode (CP), DCIR, cycle testing and capacity testing. It also provides simulation tests to analyze battery performance and has a regenerative discharge technology with 90% efficiency. Chroma ATE is a key player in the battery testing solutions, always designing robust and reliable systems and introducing new technologies to meet the modern battery testing system requirements.
Keysight Technologies is one of the leading battery testing system OEMs, providing solutions to cater batteries used in EVs, renewable energy storage systems and consumer electronics. Widely acclaimed battery tester series include SL1002A, SL1001A, SL1700A and SL106XX series. With a supported voltage range of 0V to 1500V and current rating of 900A within its product series, it can be widely used for testing battery modules for R&D, production and quality control. Keysight Technologies provides a variety of battery tests which enable users to perform a complete battery health analysis including constant current mode (CC), constant voltage mode (CV), constant power mode (CP), DCIR, cycle testing, impedance testing and thermal behavior evaluation. All Keysight battery testing product series are embedded with safety features and offer 90% regenerative discharge efficiency. Ease of use and utilization for its products increases further due to the user friendly software that enables data acquisition and analysis. Hence, Keysight technologies is trusted choice with robust and modern battery testing solutions.
Keithley, part of Tektronix, provides a broad line of precision instruments for battery testing and simulation, designed for research, development, and production applications. The Keithley 2281S Precision DC Supply and Battery Simulator (20V, 6A) mimics battery behavior, analyzes charge-discharge cycles, and offers precise power measurements. The Keithley 2308 Portable Battery Simulator (15V, 5A) is designed to simulate battery characteristics and test portable devices with variable output resistance and lightning-fast reaction to pulsed loads. The Keithley 2302 Battery Simulator (15V, 5A) is ideal for developing and testing battery-operated devices. The Keithley 2611B SourceMeter (200V, 1.5A DC, 10A pulse) is appropriate for dynamic load testing with high current demands, while the Keithley 2450 SourceMeter (200V, 1A) combines precise sourcing and measuring to enable IV characterization of devices. The Keithley 2380 DC Electronic Load (120V, 60A) provides outstanding accuracy and current management for high-power applications. These tools offer dependable performance for battery testing and assessment.
Arbin Instruments is a prominent player in battery testing equipment, offering advanced solutions tailored for research, development, and production. With a voltage range of -6V to 6V, current rating of 5A, 24-bit resolution (<1µV), and remarkable precision of 10ppm (<0.001%), their High Precision Tester (HPS) is designed for laboratory settings. Under regulated conditions, its integrated chambers provide extremely precise battery research. Fast self-discharge current measurement and parallel battery comparison are two areas in which the Parallel Differential Battery Tester (PDBT) shines, allowing for accurate and effective assessments. The Laboratory Battery Tester (LBT), which comes in a small, portable form, has 24-bit resolution, 100ppm accuracy (<0.01%), current rating above 500A, and voltage models of 5V and 10V for flexible laboratory setups. Supporting 6V, 10V, and 20V models, a current range from 100A to 1,600A, and regeneration efficiency of up to 85%, the RBT-Cell Tester is ideal for high-current cell testing in high-power applications. By fusing high power with exceptional energy economy, the RBT-High Power Tester expands Arbin’s capabilities to heavy-duty applications. Arbin Instruments is a leading option for battery technology applications spanning from fundamental research to large-scale testing because of its accuracy, adaptability, and scalability.
MTI Instruments is a trusted provider of specialized battery testing equipment, offering precision solutions for diverse applications. The purpose of their Battery Projectile (Burning) Tester (MSK-TE912) is to investigate the performance of lithium batteries in situations involving intense burning and flame. It ensures safety and accuracy in destructive testing situations with its programmable stainless steel double-layer chamber with thermal insulation, an LPG gas detector with alerts, anti-explosion LED illumination, and adjustable flame time and height. The 8 Channel Battery & Supercapacitor Analyzer (BST8-5V40A-RT) is designed to analyze batteries and supercapacitors. It current measurement range is 40A across 8 independent channels and voltage range falls between 0.01V and 5V. Internal resistance testing, real-time monitoring, SQL database administration, and Ethernet transmission are all integrated for smooth data analysis and connectivity. The 8 Channel Battery Analyzer (BST8-MA), which has a voltage range of 0.5V-5V and a current range of 0.02mA to 10mA, is designed for small-scale applications like coin and bag cells. It has separate sources of constant voltage and current that may be fully programmed using computer software. With its exceptional ability to provide high-precision, application-specific testing equipment, MTI Instruments is a formidable competitor among the top 10 brands of battery test equipment for both industrial and research applications.
Digatron is a global leader in battery testing equipment, offering versatile and high-performance solutions for various applications in research and industrial environments. With a voltage range of -0.2V to 6V, current rating of 250A, and an accuracy of 0.025% F.S., their Laboratory Cell Tester is perfect for measuring internal resistance, cycle life, and capacity. It can also handle single cells and large volumes.
With a voltage range of -0.1V to 18V (charge) and 0.7V to 18V (discharge), current rating of 500A, and accuracy below ±0.1% F.S., the Battery Module Testers are suitable for SLI batteries and lithium modules. With a voltage range of -150V to +150V, current rating of 500A, and ±0.1% FS accuracy, the High-Voltage Pack Testers replicate driving cycles and charge states for high-voltage applications. The High-Current Discharge Devices, which enable up to 250A with ±0.05% F.S. accuracy, offer affordable alternatives for starting battery testing.
Sorensen, through its Solartron Analytical brand, delivers cutting-edge battery testing solutions with advanced features tailored for research and industrial applications. With a voltage rating of 10V, current rating of 200A (300A pulse), and scalability to 1000A utilizing parallel channels, the SI-9300R Battery Cycler/Analyzer provides high-performance testing. It has High Precision Coulometry (HPC), integrated Electrochemical Impedance Spectroscopy (EIS) on all channels, and 90% efficient regenerative power management. It enables multi-channel, multi-user control and has a rapid data collecting rate of 1000 samples/second thanks to the Aspire Energy software platform. Up to 10 channels per module with 10V and 200mA per channel are supported by the SI-6200 Battery Cycler/Analyzer, which is made for research-grade cycling. With sophisticated diagnostics like EIS, cyclic voltammetry, and differential capacity analysis, it is perfect for small-scale applications like coin cells, supercapacitors, and tiny fuel cells.
Conclusion:
Safety, effectiveness, and dependability of batteries in a variety of applications depend heavily on the choice of battery testing apparatus. A vast array of cutting-edge solutions catered for applications ranging from small-scale research to large-scale industrial testing are provided by the top 10 brands covered in this guide: Sinexcel-RE, Sorensen (Ametek), Neware, Cadex Electronics, Chroma ATE, Keysight Technologies, Keithley, Arbin Instruments, MTI Instruments, and Digatron. Users can do thorough battery health checks thanks to the distinctive characteristics that each brand offers, like scalability, sophisticated diagnostics, precision measurement, and cutting-edge software integration. These top OEMs provide strong, dependable, and creative testing solutions for consumer electronics, EV batteries, renewable energy storage, and aerospace applications. Users may maximize battery performance and longevity by knowing each system’s capabilities and matching them to particular requirements, guaranteeing a sustainable and energy-efficient future.