IT Battery Test System

IT Battery Test System has the characteristics of energy feedback, high precision, high safety, and ease of use. It is suitable for various purposes such as product research, product verification, and quality control of IT battery Testing System.

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IT-Battery-Test-System

Detailed Introduction

IT battery test system support for multiple charging mode (‌such as CC, CV, CP, pulse, etc.) ‌ and discharge mode‌, ‌to ensure that the battery performance and safety in the practical application. ‌IT battery test system is designed to be modular, ‌ easy to maintain, ‌ and with anti-reverse connection, ‌ data loss and other protection functions

System Features

High Accuracy Test

Voltage Accuracy：0.02%F.S.
Current Accuracy：0.05%F.S.
High Regenerative Efficiency

Advanced three-level technology, high efficiency & low loss Energy feed back to the grid, 65% efficiency
Multi-electrode Battery Test

Supports multi-channel voltage isolation sampling. The loop leakage current ≤ 0.02μA

 
Flexible Expansion
Integrated voltage\temperature\ expansion force\temp chamber\Water chiller etc., efficient linkage

Key System Parameters

Model
BTS-5V6A80CH
BTS-5V12A80CH
BTS-5V30A80CH
BTS-5V60A80CH

Max Power

2.4KW

4.8KW

12KW

12KW

Channels Quantity

80CH

80CH

80CH

80CH
Voltage Parameters

Output Voltage Range

Charging Voltage

0V~5V

Discharge voltage

1V~5V
Voltage Accuracy
± 0.02%F.S.@25±5℃

Current Resolution

0.01mV
Current parameters
Output Current Range
-6A ~ +6A
-12A ~ +12A
-30A ~ +30A
-60A ~ +60A

Current Accuracy

0.3A /3A / 6A /

0.3A /3A / 6A /12A 

1A /3A / 15A /30A 

20A /60A 
Current accuracy
± 0.05%F.S.@25±5℃

Current Resolution

0.01mV
Charge And Discharge Test Parameters

Current Response Time

≤5ms

Current conversion time

≤10ms

Minimum recording interval

50ms / 0.1mV / 0.1mA（Supports 10ms customization）

Charge-discharge Operation Mode

CC, CV, CP, CC-CV, CR, DCIR, Pulse, etc.

Efficiency

Charging efficiency: 70%; Regenerative efficiency: 65%

FAQ

Battery Overvoltage
Battery voltage exceeds the upper voltage limit, confirmation time 0.2s
  1. Use a multimeter to measure the actual battery voltage and compare it with the voltage displayed on the BTS to check if the sample values are consistent.
  2. If the sample value and the actual value are not equal, confirm whether the issue is with the DC board or the wiring by swapping the sampling lines with adjacent channels. If the wiring is faulty, check for incorrect, loose, or poor connections in the voltage sampling lines.
  3. If the sample value and the actual value are equal, check if the upper computer step settings are reasonable and determine if the battery overvoltage occurs as soon as the step runs or at a specific point during the step.
  4. Check the corresponding battery for any obvious swelling, damage, or other abnormalities. If there are issues, take necessary safety measures.
  5. If the battery and voltage sampling lines are normal, confirm that the DC board is faulty and replace it.
Battery Undervoltage
Battery voltage is lower than the lower voltage limit, confirmation time 0.2s
  1. Use a multimeter to measure the actual battery voltage and compare it with the voltage displayed on the BTS to check if the sample values are consistent.
  2. If the sample value and the actual value are not equal, confirm whether the issue is with the DC board or the wiring by swapping the sampling lines with adjacent channels. If the wiring is faulty, check for incorrect, loose, or poor connections in the voltage sampling lines.
  3. If the sample value and the actual value are equal, check if the upper computer step settings are reasonable and determine if the battery undervoltage occurs as soon as the step runs or at a specific point during the step.
  4. Check the corresponding battery for any obvious swelling, damage, or other abnormalities. If there are issues, take necessary safety measures.
  5. If the battery and voltage sampling lines are normal, confirm that the DC board is faulty and replace it.
Communication Failure
Module 6S does not receive data from the upper computer, switches to fault state. The fault is automatically cleared when the module receives data from the upper computer.
  1. Check if the module and the middle computer are in a normal powered-on state.
  2. Check if the CAN connection between the module and the middle computer is normal.
  3. Check if the CANA dip switch is set correctly.
  4. Measure the matching resistance between CAN H and CAN L on the CANA bus. It should be 60±5 ohms. If not, adjust the matching resistance on the signal adapter board. If the bus voltage is normal, check the BTS fault records to identify which sub-channel triggered the fault. Use debugging software tools to check if the bus voltage displayed for that channel is normal. If abnormal, it can be determined that the DC board's bus sampling is faulty, and the board should be replaced.
  5. If all the above points are normal, connect a CAN box and use the captured messages to determine whether the issue lies with the middle computer or the lower computer.

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Our range of battery test equipment includes various specialized test systems such as the Milliampere-level Test System, IT Battery Test System, and EV Battery Test System, among others

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